Port side windows. 1/8 inch smoked acrylic (Plexiglass).
Port Window CAD pattern. Available as a .dxf file.
Quarter window area before the window seat is installed.
Quarter Window Inner Structure. Made of .040 aluminum.
Quarter Window Inner Structure CAD. Available as a .dxf file.
Quarter Window Frame.
Quarter Window Frame CAD drawing. Available as a .dxf file.
The inner structure is welded to the Quarter Window frame (bottom view). MIG welded with a spool gun attachment.
Quarter Window Frame and Inner Structure assembled (top view).
Quarter Window Forward Seat. Bend the tabs as shown and add a slight ‘bow’ (port side window seat shown here, starboard side is a mirror image).
Quarter Window Forward window seat CAD. Available as a .dxf file.
The window seat riveted in place. Use 1/8 inch diameter aluminum rivets.
Photo shows the inner structure, frame, and forward seat assembled and installed.
Quarter window CAD
Complete side window configuration. Note that the rear Q window is actually behind the firewall, so an opaque window will be used here.
Quarter window to frame support bracket CAD. Light gauge aluminum.
Side panel to frame bracket CAD. Light gauge aluminum.